Case Study

Predictive Maintenance System

Using machine learning to predict equipment failures and reduce unplanned downtime.

Client

A manufacturing firm operating heavy machinery across multiple plants.

Challenge

Frequent unplanned failures caused production losses and expensive emergency repairs. Sensor data was abundant but underutilized.

Outcome

  • 45% reduction in downtime
  • Early fault detection with actionable alerts
  • Maintenance cost savings and improved production scheduling
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Predictive Maintenance

Approach

Data pipeline

Ingested sensor telemetry and enriched it with contextual metadata for model training.

Modeling

Built time-series models and anomaly detectors combined with domain rules for high precision.

Operationalization

Deployed models with monitoring, model drift detection, and integrated alerts into maintenance workflows.